Making waffle weave cloth for a file bag

I need a new bag for dragging my paperwork, iPad and sometimes computer to work and back (sometimes the work stays in the bag for the night, meaning I took it all for a nice drive). I decided to make the project another of those long term, slow projects by making it from scratch. My first step is to plan the project (which usually tells me what I won’t be doing).

I want a bag big enough to carry a fair number of paper folders and that will hold it’s shape. I have a bag that I use at the moment; it is the right size but a little on the ordinary side when it comes to colour. This bag will be my sizing guide.

This is the current bag.

I am thinking I will make my new bag a similar size but will add a flap at the top in a messenger bag style. Maybe a pocket at the front (under the flap) will give the iPad a place to call home, if I can manage to figure out how to make it.

The bag is 40 cm wide…
and about 30 cm high.

The fabric will be hand woven from yarn I have in my stash. I have been wanting to try the waffle weave pattern on my rigid heddle loom…I guess now is the time.

First the weaving pattern;

I found a simple to follow pattern at Kelly Casanova’s weaving school.

It is a free course and so easy to follow. After a quick whizz through the course, I went looking in my stash for some yarn for the job.

I found some balls of red 8 ply acrylic and a ball or two of grey 8 ply acrylic. These yarns are really just hanging around waiting for an experiment to come along.

I warped the rigid heddle loom at a width of 50 cm to allow for shrinkage and pull in of the weaving and 1.3 metres long to allow enough fabric to make two sides, a front flap, two end pieces, a base and maybe a front pocket.

The slow warping process…best completed by the fire.
This is the waffle weave pattern. It took a while to get the lifting order in my mind.
At this angle you can sort of see the indents in the fabric that make it waffle weave. Apparently the waffles become more noticeable after it is off the loom.

After I have enough fabric for the project I will move on to card weaving some straps and find some scrap fabric for lining and making binding for the edges. What fun this is.


Weaving tea towels on a floor loom

Warning; the following post will not make sense to anyone without a passing knowledge of weaving or a PhD in physics and Quantum mechanics.

Don’t worry though, there are a lot of pictures. I will put a glossary thingy at the end of the post to try to make sense of it all too. If the word is in bold I have tried to explain it in the glossary.

A friend recently gave me an old floor loom she had been storing in her studio; she had been planning to take up weaving when she retired, but discovered a love and talent for painting instead. The old loom looked like it just needed a bit of TLC to be usable, so home it came (thank you Evelyn).

I looked for a makers mark (so I could identify parts for her), but there isn’t one. I can only assume that she is a hand made loom. After a good clean up with soap and water, a polish with my home made furniture polish and a scrub down with kerosene for the metal parts, I discovered that she really needed her cords replaced and the heddles were a bit too rusty for use.

When I had saved up enough to buy some Texsolv cords and 500 wire heddles, I ordered them online (good old Ebay) and waited for what seemed like forever. While I was waiting I developed an interest in weaving tea towels, they seem so pretty and sophisticated when they are hand made (and I may develop an interest in washing up if I had them), so I found the best deal on very thin (8/2) cotton yarn I could find (still very expensive) and bought some.

When the parts for my loom arrived I spent many hours taking her apart, bit by bit and replacing cords, heddles, heddle guides and making sure everything was adjusted just right. In the process of doing this I discovered a lot about my new loom;

She is a four shaft, counterbalance loom; this means that each of the four sets of heddles on their timber frame is lifted by the actions of a roller, meaning that the opposite set of heddles is lowered at the same time. These looms were the first type of floor loom to be developed, they are the loom version of a Ford Falcon; easy to understand, effective and fixable.

The rollers at the top are what lifts and lowers the frames to make an opening (or shed) to put thread through (weft) to make woven cloth.
This is a bad shot of my 8/2 cotton yarn stash.

Once the loom was back together, I put on a warp of 8/2 cotton in a standard twill threading. If you are one of those clever people who can read weaving drafts, see my threading below.

This is a basic twill draft.
This is the basic twill pattern in action

After weaving one tea towel (of a possible 4 from the warp I put on), I discovered that 3 threads were wrapped around their heddles, one thread was broken and some of my heddles were back to front…so…off came the warp (well, the towel was cut from the loom and the warp was left wound on but not in the heddles or reed). I fixed up the heddles and re-threaded the heddles in another pattern, this time a pointed twill draft (I figured I may as well try out something new).

This is the pointed twill threading with two possible patterns by changing the treading pattern.

The plan is to try the bottom treadle pattern on the last tea towel on this warp. I am enjoying the technicality of weaving, and the variety of patterns I can make on a loom with more than two frames. I hope my explaining hasn’t made it seem very complicated, it really isn’t. There are just some amazingly cool words used for weaving and I am in love with the jargon.


Maker’s mark– a badge or brand that tells you who made the loom…the brand name. Some common brands are Ashford, Grimalka and Louet.

heddles– The string or metal bits that the thread passes through to make the weaving pattern. They are attached to a frame, my loom has 4 frames with 100 heddles on each frame.

The thin metal vertical things with the thread running through them are heddles.
This is a single heddle

Texsolv cords– These cords are made specifically for looms. They have loops along their length so pegs can be used to hold them together.

This is Texsolv cord with it’s little plastic pegs.

Weaving draft– The pattern or recipe that weavers use to make a specific pattern on the cloth. Or in my case…the pattern a beginning weaver uses as a jumping off point for all sorts of interesting balls-ups and ‘learning experiences’.

The threading means which threads go through which heddles on which frames (a whole heap of ‘whiches’, I know). Tie up is what frames are tied to which peddles, and treadling is the order the peddles are pressed to make the pattern. The draw down is basically a diagram of what the pattern will look like.

And for a change of pace, I am weaving a little scarf with scraps of hand spun wool on my rigid heddle loom.

Just a scrappy scarf

Learning to card weave

Another journey of exploration for me… card weaving. Also known as tablet weaving, this art has been used to make straps and decorative edges for centuries (there is nothing new under the sun). I first read about it while researching naelbinding (or needle binding) and other Viking textile methods. I have yet to perfect the art of making socks with a horn needle and wool (naelbinding) but I did give tablet weaving a go. I made a short lead for Shaun and a long lead for Sid and am now in the process of making a collar and lead set for my daughter’s dog; Val.

The basics sound deceptively easy; just make some cards with a hole in each corner. I used old milk bottles to make mine, the plastic is thin but strong and I can write on them with a permanent marker. My cards are two and a half inches square with the holes a half inch in from the corner.

Then thread them up according to the draft pattern. I decided to start with a really simple one that gives ovals.

The warp (the long bits of yarn you weave through) is tied to two fixed points (or one to your belt and one to your toe) and away you go.

Simply turn the cards forwards or backwards (depending on the pattern) to open new sheds (the gap you put the weft [the bits of yarn that goes from side to side in weaving] through).

I have learned some lessons on this journey…

My cards, made from cut up milk bottles

First and most importantly- don’t let your warp threads get twisted or you end up with a huge mess and a red face (possibly high blood pressure too). Eventually I figured out that cutting each card’s worth of warp and pegging them individually to a coat hanger was quicker than cutting big numbers of each colour then sorting them out later.

My first mess of warp strings…waiting to be sorted out.

Now I just cut them and peg the until I am ready to thread.

Secondly- It is much easier to move when you aren’t tied to a door, or life is easier with a loom. I made a simple frame for my card weaving warp after my first weaving session. This simple loom is made from PVC pipe and 90 degree angle joiners. It works really well and I no longer take ten minutes to get free of the warp so I can answer the phone, check on a squawk from outside or go to the loo.

A really simple card weaving loom

Thirdly- keep your cards all together with a clip when you advance the warp to weave a new bit. If you don’t you could end up having to untangle a pile of warp threads all over again (I did).

This handy clip keeps the cards all aligned and neat when I’m not weaving and when I move the warp up.

Lastly- be prepared to be endlessly awed by the beautiful bands you can make with just a simple warp and some bits of plastic.

Shaun’s lead on the loom

The finished lead, I love the patterns and it is so strong.

The second attempt at a lead. I made a few mistakes in the card turning, but it’s strong and useful anyway.

Sid loves it, because it’s longer than Shaun’s and he can graze as we walk.

The third attempt. This will be part of a collar and lead set for Val; my daughter’s dog.

As you can see I’m far from an expert, my selvages are still messy and I miss threaded one card on the latest warp (the pink dot in the green circles), but I am getting better at it and enjoying the process. Life is good when I can learn new things.

Oh and Book Book (my youngest daughter’s hen) is sitting on a nest in an old chest of draws, no…not in the house. She will hatch some lovely champagne frizzles soon and I will have chickens to watch again.

Making a modified frame loom for weaving

For a while now I have wanted a loom wide enough to weave material for clothes making. At last I have saved up enough to buy the materials I need to build one. My first step was to rough (very rough) out a design for the loom; 
I want the weaving width to be about 70 cm. So I bought myself a 70 cm rigid heddle (a frame which lifts the warp threads up and down to facilitate weaving) and designed the rest of the loom around it.
My rough design.

The YouTube clip below inspired my design, but I added a way to wind warp from the back beam to the front beam so I could weave longer pieces.

The rigid heddle replaces both the shed stick and the string heddles used in the clip. To be able to use it I will have to add holders at the side which hold the heddle in either the top, neutral or bottom positions, as you can see in the clip below;

This is the design I eventually came up with.

This is the heddle guide in action.

This is the rigid heddle; the entire loom is built around this piece of equipment.

I measured the frame pieces and made sure the heddle would fit nicely inside it.

Then I cut the frame pieces using this nifty gadget I found in the shed.

Rabbito joined me for the cutting part and offered sage advice like “OOOh, mind your fingers”

Puddle duck looked on suspiciously and made loud quacking noises.

I used these corner bracket thingies to hold the frame together.

The heddle fits perfectly and the frame is strong. Note that the side pieces are positioned inside the top and bottom pieces so that the pressure of the warp will not be only on the brackets.

I then measured the ‘legs’ to be the height I wanted as per the clip instructions and cut them on the handy gadget.

These two bits are my warp and cloth beams. I will explain them in more detail below.

This diagram might help you understand what I am on about.

The warp and cloth beams on my loom are not attached as they are on a normal rigid heddle loom. Instead they rely on the warp (and some shoe laces) to hold them to the frame. On most looms the beams act as storage for the warp and cloth as well as being a tensioning device (keeping the warp tight enough to weave on). On my loom the two beams will be bolted together (as in the original design clip) to act as a tensioning device and the two bits of PVC pipe will act as the rollers for the warp and cloth. The rollers have an apron rod attached (to anchor the beginning and end of the warp) and holes drilled at intervals around the edges to align with a hole in the beam so pegs (nails in my case) can be used as both a crank handle and pawl so the warp can be moved through the loom while still maintaining warp tension.

The long bolt things pass through the beams and the wing nuts are used to fine tune the tension.

This is the loom with it’s first warp. You can see how the tension device works.

A closer look at the beams with their PVC rollers.

This is the beginning of my next project; a woven bag.

Using the rigid heddle is so easy and quick. I love my new loom and I love that I made it myself (with minimal help from my partner). If you are wanting a quick to build, cheap loom this is the design for you. In total this loom cost me $120 to build, including the rigid heddle.